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Corken Triple Packed Reciprocating Compressors (Oil Free)

T-Style horizontal compressors are specially designed to provide efficient and reliable oil-free gas compression, making them ideal for a variety of demanding applications.

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  • Segmented Packing:

    • These compressors utilize three sets of segmented packing per piston rod, ensuring maximum leakage control. The segmented design allows for easier maintenance and adjustments, enhancing performance over time.
  • Distance Pieces:

    • The inclusion of two distance pieces further contributes to the compressor's durability and sealing efficiency. These distance pieces work in tandem with the packing and oil wiper rings to effectively control leakage.
  • Oil-Free Compression:

    • The compressors are designed for oil-free gas compression, making them perfect for applications where contamination from oil would be harmful, such as in toxic, corrosive, or sensitive environments.
  • Oil Wiper and Deflector Rings:

    • The oil wiper rings and deflector rings are strategically placed to prevent oil carryover, ensuring clean gas compression without any risk of contamination.
  • Leakage Control:

    • With its robust sealing system, the T-Style horizontal compressor ensures maximum leakage containment, a crucial feature when working with gases that are toxic or hazardous to the environment.
  • Compact Design:

    • The design of these compressors is well-suited for confined spaces with poor ventilation, offering versatility in installation in challenging environments.
  • Application Use:

    • These compressors are typically used in industries where oil-free gas compression is mandatory, such as in applications involving toxic, corrosive, or sensitive gases.
  • Mounting Options:

    • T-Style compressors offer multiple mounting options, providing flexibility in how the compressor can be installed, depending on the space and operational requirements.

 

Piston displacement: up to 414 cfm (704 m3/hr)
Working pressure: up to 1,650 psi (113.8 bar g)
Brake horsepower: up to 75 hp (55.9 kW)
Maximum outlet temperature: 350°F (177°C)

 

  • Cylinder Sizes:

    • Available in multiple sizes: 2.75″, 3.25″, 4″, 5″, 6″, and 8″. These sizes allow flexibility in handling different flow rates and pressures depending on the specific application.
  • Single- and Two-Stage Designs:

    • The compressors come in both single-stage and two-stage designs, allowing users to choose the appropriate configuration based on the required compression ratio and performance needs. The two-stage design helps to achieve higher pressure outputs while balancing load distribution.
  • Distance Piece Purging:

    • The distance pieces can be purged, which improves leakage control and helps prevent contamination. This feature ensures maximum containment of gas, especially important when dealing with toxic or hazardous gases.
  • Multiple Models:

    • There are several models to choose from, catering to different application needs. This variety offers flexibility in selecting the best fit for the specific operational environment.
  • Three Sets of Packing per Piston Rod:

    • Each piston rod is equipped with three sets of packing, which ensures robust sealing, minimizes leakage, and enhances the overall performance and longevity of the compressor.
  • Oil-Free Gas Compression:

    • The compressors are designed to provide oil-free gas compression, crucial for applications where contamination by oil would be unacceptable, such as in the pharmaceutical, food processing, or chemical industries.
  • Variable Clearance Heads:

    • The variable clearance heads are a unique feature, particularly in two-stage compressors, allowing users to adjust the clearance between the piston and the cylinder. This helps balance the load across the stages, improving efficiency and reliability during operation.
  • Weld Flange Connections:

    • These compressors offer options for weld flange connections for easy integration with existing piping systems. Notably, the 2.75″ cylinder is available only with 1500 RF flanges, providing a robust connection solution.
  • Single and Double-Acting Designs:

    • The compressors are available in both single-acting and double-acting designs. Single-acting designs provide compression in one direction, while double-acting designs compress gas on both the forward and return strokes, offering higher efficiency and better performance in certain applications.
  • Material Construction: Ductile Iron

    • Cylinder and Head Construction: Made from ductile iron, these components provide maximum thermal shock endurance. Ductile iron is known for its excellent strength and ability to withstand temperature fluctuations, making it ideal for high-performance applications where thermal stresses are a concern.
  • Leakage Containment

    • The T-Style compressor offers the highest level of leakage containment, ensuring that gas leakage is minimized and the environment remains safe, especially in applications where leakage could result in hazardous conditions.
  • Non-Corrosive and Non-Toxic Applications

    • Typically used in non-corrosive and non-toxic applications, these compressors excel in environments where oil-free gas and maximum leakage containment are not critical, but where reliability and efficiency still need to be prioritized.
  • T-Style Packing Configuration

    • The T-Style packing configuration is designed to eliminate rod over-travel and oil carryover, ensuring there is no contamination of the process gas stream. This makes the system highly efficient and clean, maintaining the purity of the compressed gases.
  • Purgeable Distance Pieces

    • The two distance pieces can be purged, which enhances leakage control and helps keep the system sealed. This feature is essential in applications where minimizing contamination or leakage is important.
  • Quiet Operation and High Efficiency

    • The valve design provides quiet operation, reducing noise levels during compression. This design also contributes to high efficiency and greater durability, ensuring the compressor works smoothly over time without excessive wear.
  • Self-Lubricating Piston Rings

    • The step-cut design of the self-lubricating piston rings enhances efficiency during the life of the piston ring, providing better sealing and reducing friction, which results in a longer-lasting compressor and lower maintenance costs.
  • Positively Locked Pistons

    • The positively locked pistons ensure that the end clearance is precisely set, maximizing the efficiency and lifespan of the compressor. This feature minimizes the risk of operational issues caused by incorrect piston alignment.
  • Cast Iron Cross Heads

    • The use of cast iron cross heads ensures superior resistance to corrosion and galling, even in harsh environments. Cast iron is known for its durability and ability to perform well under pressure, extending the life of the compressor.
  • Pressure-Lubricated Crankcase

    • The pressure-lubricated crankcase with an oil filter ensures that the compressor’s internal components are well-lubricated at all times. This reduces friction, minimizes premature wear, and ensures smooth operation.
  • Crankcase Oil Heater for Cold Climates

    • A crankcase oil heater is included for cold climates, preventing oil from thickening in lower temperatures and ensuring the compressor operates efficiently even in freezing conditions.
  • Agricultural ammonia
  • Butane
  • Propane
  • Natural gas
  • And many more
  • Vapor recovery
  • Liquefied gas transfer
  • Pressure boosting
  • Tank evacuation
  • Rail car loading and unloading
  • Barge loading and unloading
  • And many more
  • Chemical and petrochemical process
  • Oil and natural gas production
  • Alternative fuels
  • Liquefied gases
  • Electric power
  • Liquid terminals
  • Marine

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