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Wika Pressure Sensors

WIKA Pressure Sensors are precision instruments used to convert pressure measurements into industry-standard signals.

BRAND: Wika

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WIKA Pressure Sensors are precision instruments used to convert pressure measurements into industry-standard signals. These sensors cater to a broad range of sectors, providing custom solutions for industries such as:

  1. Semiconductor Sector: Tailored sensors to meet the specific needs of semiconductor manufacturing, ensuring accurate pressure measurement in sensitive environments.
  2. Food Industry: Pressure sensors designed to comply with food safety and hygiene standards while delivering reliable performance.
  3. Mobile Working Machines: Pressure sensors suitable for harsh environments, delivering robustness and precision in the field.
  4. Medicinal Gases: Sensors designed for use in medical gas systems, ensuring safe and reliable pressure monitoring.
  5. Industrial Applications: A wide array of sensors offering accuracy and versatility for general industrial use.

Key features of WIKA Pressure Sensors:

  • Accuracy: Some models feature an accuracy as high as 0.05%.
  • Measurement Ranges: The range extends from 0.05 bar to 15,000 bar, accommodating both low and high-pressure requirements.
  • Digital Interfaces: Available with digital communication interfaces such as CANopen and IO-Link for seamless integration with digital systems.
  • International Approvals: Many models are approved for use in hazardous areas, ensuring compliance with stringent safety regulations.

The A-10 pressure transmitter is designed for a wide range of industrial applications, providing precise and reliable measurement of pressure. Below is a summary of its key features and specifications:

Applications:

  • Machine Building
  • Ship Building
  • Measurement and Control Technology
  • Hydraulics and Pneumatics
  • Pumps and Compressors

Special Features:

  • Measuring Range: From 0 … 0.05 to 0 … 1,000 bar (0 … 1 to 0 … 15,000 psi)
  • Non-linearity: 0.25 % or 0.5 % options
  • Output Options:
    • 4 … 20 mA
    • DC 0 … 10 V
    • DC 0 … 5 V
    • Other custom outputs available
  • Electrical Connections:
    • Angular connector form A and C
    • Circular connector M12 x 1
    • Cable outlet (2 m / 6 ft)
  • Process Connections:
    • G ¼ A DIN EN ISO 1179-2
    • ¼ NPT and others

Description:

The A-10 pressure transmitter is ideal for general industrial applications, offering high accuracy, compact design, and excellent value. It provides two options for non-linearity (0.25% or 0.5%), and each unit is delivered with a free test certificate detailing the measuring points from the manufacturing process.

This model is internationally certified with cULus and EAC certifications, making it suitable for global use. Various pressure units and process connections are available on short notice, making it adaptable for specific operational conditions.

The A-10 is perfect for industries requiring precise, high-quality pressure measurements at competitive pricing.

The pressure sensor with IO-Link, model A-1200, offers several advantages across various industries due to its flexible programming, robustness, and digital connectivity. Below are the main applications, benefits, and features of this sensor:

Applications:

  1. Machine Tools: The A-1200 can be integrated into machine tools to monitor pressure in critical processes, ensuring precise control and performance in demanding conditions.
  2. Hydraulics and Pneumatics: In hydraulic and pneumatic systems, the sensor ensures optimal pressure levels, enabling efficient operation and preventing damage or system failure.
  3. Automation Engineering: The A-1200 is essential in automation systems for precise pressure monitoring and control, contributing to the automation of industrial processes and improving system efficiency.
  4. Special-Purpose Machine Building: In special-purpose machinery, the sensor provides flexibility and reliability, enabling accurate pressure control tailored to specific needs and conditions.

Features:

  1. Industry 4.0-Ready: The sensor integrates IO-Link technology, improving connectivity and diagnostics, making it ideal for intelligent manufacturing systems and IoT-based applications.
  2. Shock Resistance and Extreme Temperature Range: Designed for harsh conditions, the A-1200 withstands up to 1,000 g shock and operates in temperatures between -40°C to +125°C (-40°F to +257°F), ensuring durability in tough environments.
  3. Robust Design: The sensor features a welded M12 x 1 connector, offering exceptional durability and reliability, minimizing downtime and maintenance costs in the long run.
  4. Optimized OEM Integration: The A-1200 can be easily integrated into OEM machine series. WIKA can preset the sensor for customer-specific parameters, and automated IO-Link programming streamlines the configuration process, reducing factory setup time.
  5. Visual Feedback for Maintenance: The sensor's multicolour 360° LED status display provides clear indications of the sensor’s condition, with green (OK), yellow (critical), and red (error) signals. This intuitive feedback makes troubleshooting and maintenance easier. A blinking function through IO-Link helps quickly locate the sensor in need of attention.

Benefits:

  • Improved Connectivity and Diagnostics: With IO-Link, the A-1200 provides better diagnostics and remote monitoring, enhancing system uptime and performance.
  • Lower Maintenance Costs: The robust design and diagnostic capabilities reduce the frequency and cost of maintenance.
  • Faster Integration and Configuration: The sensor's ease of integration and flexible programming options reduce setup times, benefiting both OEMs and end-users.

In summary, the A-1200 pressure sensor with IO-Link is a versatile and reliable solution for industrial applications, offering superior diagnostics, connectivity, and durability, especially in demanding environments.

The WUD-2x-E is an advanced ultra-high purity pressure transducer specifically designed for high-accuracy pressure measurement of ultrapure gases in industries such as semiconductor manufacturing, display technologies, and photovoltaic systems. Below are the key features and specifications of the WUD-2x-E model:

Applications:

  • Semiconductor Industry: Essential for precise control and monitoring of ultrapure gas pressures during semiconductor production.
  • Display Industry: Ensures accurate gas pressure measurements used in advanced display technologies.
  • Photovoltaic Industry: Vital for maintaining optimal conditions in photovoltaic production processes.

Special Features:

  1. Highest Process Safety Through File Over EtherCAT®:

    • The WUD-2x-E can be integrated into an EtherCAT® network, allowing for firmware updates and troubleshooting without disconnecting it from the system.
    • This capability reduces downtime due to incorrect installations or removals, ensuring greater process safety and minimizing disruptions.
  2. Expanded Spectrum of Features:

    • Digital interface capabilities allow for additional features, such as transmitting pressure values, temperature data, and error status.
    • The digital configuration enables extensive monitoring of the instrument's performance, allowing for early problem detection.
    • Parameters can be configured digitally, and data from defective instruments can be transferred to new ones, facilitating easy replacement and minimizing downtime.
    • Hot-swap capability allows for replacing sensors without halting the operation of the EtherCAT® system, reducing operational costs.
  3. Scalable Quantities and Individual Adaptations for OEM Applications:

    • Manufactured in a high-automation cleanroom, ensuring high production capacity and secure supply.
    • Custom solutions are possible via model coding, which enables unique configurations and connections tailored to specific OEM needs.
  4. Maximum Plant Safety Through Cable Redundancy:

    • The WUD-2x-E features two RJ-45 connections for cable redundancy, ensuring reliable communication even in case of sensor failure.
    • This redundancy increases process safety by minimizing the risk of downtime, contributing to more stable and secure operations.

Key Benefits:

  • Precision: The sensor delivers accurate long-term measurements, even under conditions of temperature fluctuations, thanks to active temperature compensation.
  • Cost Efficiency: The integration of digital monitoring and hot-swap capabilities ensures reduced downtime, leading to lower operational costs.
  • Reliability: The transducer offers maximum investment security with minimal signal noise, high scalability, and robust plant safety features.

In summary, the WUD-2x-E is a versatile and reliable solution for industries that require precise, high-performance pressure monitoring of ultrapure gases. Its advanced features, such as EtherCAT® integration, digital interfaces, and cable redundancy, make it an ideal choice for ensuring high process safety and operational efficiency.

The WUD-2x series ultra high purity (UHP) pressure transducers are advanced devices designed for use in critical applications across industries such as semiconductor, flat panel display, and photovoltaic manufacturing. These applications require precise and reliable pressure measurements to maintain operational integrity. Below is a more detailed breakdown of the features and advantages of the WUD-2x series:

Applications

  • Semiconductor Industry: UHP pressure transducers are crucial for monitoring and controlling pressure in semiconductor fabrication systems. They are used to ensure the accuracy of the process, particularly in environments where contamination and pressure fluctuations can significantly affect product quality.
  • Flat Panel Display Industry: Used to maintain consistent pressure levels during the manufacturing process of flat panel displays, ensuring uniformity in performance and appearance.
  • Photovoltaic Industry: Pressure transducers are essential in the production of photovoltaic cells, ensuring that the manufacturing environment remains within precise operational parameters.
  • Ultrapure Gas Supply in Semiconductor Production: The WUD-2x series is specifically designed to handle ultrapure gases, which are vital in semiconductor production, ensuring no contamination occurs during pressure measurement.

Special Features

  • High-Accuracy Pressure Measurement (0.15% RSS): The transducers provide an exceptionally high level of accuracy, with a measurement error of just 0.15% RSS (Root Sum Square), making them reliable for highly sensitive applications.
  • Excellent Long-Term Stability: These transducers are engineered for longevity, ensuring stable performance over time even under harsh operating conditions.
  • Signal Noise Cancellation and Shielding: The transducers are equipped with advanced technology to minimize electrical interference and signal noise, ensuring that pressure measurements are not affected by external disturbances.
  • Vacuum-Referenced Pressure Measurement: The WUD-2x series features vacuum-referenced measurements, allowing for the most accurate readings in environments where vacuum levels are critical.
  • Active Temperature Compensation: These devices include active temperature compensation, ensuring that fluctuations in temperature (such as those caused by the Joule-Thomson effect during gas expansion) do not impact the accuracy of pressure readings.

Description

  • Reliable: The WUD-2x series integrates cutting-edge sensor technology, providing the safest and most accurate pressure measurements required in today's high-tech industries. The inclusion of advanced electronic measures, including interference shielding and noise cancellation, ensures both accuracy and stability.
  • Versatile: These transducers are adaptable to various installation environments. They can be easily integrated into "on-tool" gas distribution systems and feature a bright, rotatable LED display that is visible from multiple angles. Additionally, they offer programmable switch outputs to enable customized monitoring and control.
  • Compact: The WUD-2x series is one of the most compact UHP transducers available. This compact size makes it suitable for tight spaces, and the small footprint allows for easy retrofitting in existing systems where space may be limited.

Models

  • WUD-25 (Flow Through): This model is designed for installations where gas flows directly through the transducer, ensuring accurate and continuous pressure monitoring in flow-based applications.
  • WUD-26 (Surface Mount): This model is ideal for installations where surface mounting is required, providing additional durability against mechanical stresses, such as torsional forces, during installation.

Benefits

  • Enhanced Durability: The design ensures resistance to stress and minimizes the risk of sensor failure due to mechanical load at the process connection or welded joints.
  • Ease of Use and Installation: With its compact design, the WUD-2x series can be installed in limited spaces and is easy to integrate into existing systems, reducing downtime and maintenance costs.

In summary, the WUD-2x series transducers are a reliable, high-accuracy solution for industries requiring precise pressure measurements in environments with potential temperature and pressure fluctuations. Their versatility, compact size, and advanced features make them a top choice for modern industrial applications.

Applications:

  • Hygienic Pressure Measurement: This system is designed for high hygiene standards in industries where cleanliness is paramount, like food and beverage manufacturing.
  • Target Industries: Primarily dairies, dairy product production, breweries, and soft drink manufacturers.
  • Mounting Flexibility: It can be mounted to pipelines and vessels, with the output signal of 4-20 mA, making it versatile for various setups.
  • Types of Media: Suitable for measuring the pressure of gases, vapors, liquids, pasty substances, powders, and even crystallizing media, which are common in food production environments.

Special Features:

  • Quick and Residue-Free Cleaning: Essential for maintaining hygiene and avoiding contamination between production batches.
  • Milk Thread Fitting: This fitting is per DIN 11851 standards, which is commonly used in the dairy industry for sanitary connections.
  • Cleaning Out of Place (COP): The system supports cleaning without disassembling the equipment, improving efficiency.

Description:

  • Diaphragm Seal Systems: These systems use a stainless steel diaphragm to protect the pressure sensor from aggressive, corrosive, or hazardous substances. The diaphragm separates the media from the measuring instrument, transmitting the pressure through the system fill fluid inside the diaphragm.
  • Compliance with Food Industry Requirements: The DSS18T model meets all hygiene and safety standards required in the food industry, ensuring it’s suitable for sensitive applications.
  • Cleaning and Sterilization: It can endure the high temperatures from cleaning processes like SIP (Steam-In-Place), ensuring hygienic conditions and a sterile connection between the measured medium and the diaphragm seal.
  • Long Service Life: Thanks to an all-welded construction, the diaphragm seal system offers durability and ensures permanent sealing for long-term use.
  • Usage in Process Steps: Common applications include pressure measurement during filtration, separation, pasteurization, and in filling systems across the food and beverage production processes.

This technology is crucial in maintaining both the quality of the product and the efficiency of the production process, ensuring that the system remains sterile and safe throughout its operation.

The A2G-45 differential pressure transducer is a versatile and compact instrument designed primarily for applications in the ventilation and air-conditioning industry, where monitoring the differential pressure of air and non-aggressive, non-flammable gases is crucial. Here’s a summary of its features and functions:

Applications:

  • Monitoring Differential Pressure: Measures the differential pressure of air and other non-inflammable and non-aggressive gases.
  • Filters and Clean Rooms: Ideal for use in filters and clean rooms, ensuring efficient operation by monitoring air pressure.
  • Ventilation and Air-Conditioning Systems: Commonly used to optimize the performance of ventilation systems by measuring pressure differentials.

Special Features:

  • Electrical Output Signal: 0 to 10 V output (3-wire configuration) for integration with external systems.
  • Quick and Simple Mounting: Designed for easy and fast installation.
  • Maintenance-Free: Requires little to no maintenance over its lifetime, reducing long-term operational costs.
  • Maximum Operating Pressure: 20 kPa, suitable for a range of ventilation and HVAC systems.
  • Zero Point Setting (Optional): Automatic zero-point calibration is available, ensuring accuracy in measurements.
  • Switch Relays (Optional): Can come with a second relay for additional functionality, such as triggering alarms or actions when differential pressure exceeds set limits.

Description:

The A2G-45 transducer is designed to provide:

  1. Local Differential Pressure Display: The device shows the measured differential pressure locally for quick reference.
  2. Measured Value Transmission: The device transmits the pressure readings to external systems for further analysis or control.
  3. Differential Pressure Switching: This feature allows users to set specific pressure thresholds, which can trigger actions when these thresholds are crossed, such as switching off equipment or sending alerts.

Benefits:

  • Reduced Instrumentation: By integrating the display, transmission, and switching functions into one device, the A2G-45 reduces the need for multiple devices, simplifying system design and maintenance.
  • Flexibility: The A2G-45 can be adapted to various applications due to its ability to handle different switch points for rising and falling differential pressures.
  • Intuitive Operation: The instrument is designed for easy configuration, reducing the learning curve for users and minimizing the risk of errors during setup.

In summary, the A2G-45 is a powerful and efficient solution for differential pressure monitoring, particularly in HVAC, ventilation, and air-conditioning applications, where its flexibility, ease of use, and optional features make it a versatile choice.

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