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Wika Process Transmitters

WIKA Process Transmitters are highly advanced instruments used in industrial and process control applications. They go beyond the functionality of basic pressure sensors, offering a broader set of capabilities

BRAND: Wika

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WIKA Process Transmitters are highly advanced instruments used in industrial and process control applications. They go beyond the functionality of basic pressure sensors, offering a broader set of capabilities to ensure precise and reliable measurements in demanding environments. Here are the key features and advantages of WIKA Process Transmitters:

  1. Wider Functionality:

    • Integrated Displays: Many models come with built-in displays, providing real-time readings directly on the device for easy monitoring and adjustments.
    • Highly Accurate Measurements: WIKA transmitters offer exceptional accuracy in measuring process variables like pressure, temperature, or flow. This ensures reliable and consistent process control.
    • Freely Adjustable Measuring Ranges: The transmitters allow for flexible range settings, making them adaptable to different process needs.
    • Communication via Digital Bus Signals: These transmitters can be integrated into digital communication networks, allowing remote monitoring and control via protocols like HART, Modbus, or Profibus.
  2. Durability and Versatility:

    • Variety of Case Options: WIKA transmitters are available in a wide range of housing materials, sizes, and designs, ensuring compatibility with various installation requirements and environments.
    • Suitable for Harsh Conditions: WIKA transmitters are built to perform in tough environments, including high pressures, temperatures, and aggressive chemical conditions.
  3. Diaphragm Seal Connections:

    • WIKA process transmitters can be connected to diaphragm seals, making them ideal for applications where media might be corrosive, viscous, or otherwise challenging to measure directly. This connection helps protect the transmitter from harsh process conditions, increasing the longevity and reliability of the equipment.

WIKA Process Transmitters are a robust solution for industries such as oil and gas, chemical processing, food and beverage, pharmaceuticals, and many others, where precision and reliability are critical in maintaining optimal processes.

The description provided outlines the key features and specifications of the UPT-2x Process Transmitter, which is designed for use in various industrial applications. Here's a summary:

Applications:

  • Control and process technology
  • Machine building and plant construction
  • Pharmaceutical and hygienic industries
  • Food industry
  • Chemical and petrochemical industries

Special Features:

  • Multi-functional display: Offers various capabilities and functionalities to meet different user needs.
  • Simple menu navigation: Ensures ease of operation and user-friendly interface.
  • Conductive plastic case or stainless steel case: The casing material can be chosen based on requirements, with an option for electropolished surface for hygiene-critical applications.
  • Large, rotatable LC display: The display is clear and can be rotated 330° and adjusted in 90° increments for optimal visibility.
  • Approvals for hazardous areas: Complies with standards for safety in potentially explosive environments.

Description:

  • The UPT-2x Process Transmitter is tailored for situations that demand intelligent sensor functionality. One of its notable features is integrated temperature compensation, which enhances the transmitter's performance in diverse conditions.
  • The measuring cell is crafted from stainless steel 316L or a combination of Elgiloy®, with the option to select additional special materials for specific requirements.
  • Rotatable case: The transmitter's case can be adjusted by 330°, and the LC display can be set to any orientation, making it readable from distances up to 5 meters.

Communication:

  • The transmitter supports the HART® protocol, allowing it to integrate with both analog and digital systems. It can be configured through the display and operating module or via the HART® interface, either on-site or remotely through a process control system.

Turndown:

  • The transmitter features an adjustable turndown of 20:1, enabling accurate measurements over a wide range of process conditions by optimizing the measuring limits.

This product seems ideal for industries where precise, intelligent process measurement is critical, including harsh or specialized environments such as hazardous areas and hygienic conditions.

This device is commonly utilized in industries where accurate measurement and hazardous area protection are essential, such as the chemical, pharmaceutical, and food and beverage sectors.

Key Applications:

  1. Chemical and Petrochemical Industries:

    • The device can withstand harsh and hazardous environments typical in these sectors.
  2. Process Engineering:

    • It’s designed for precise measurement and control in complex process control systems.
  3. Pharmaceutical Industry:

    • Compliance with food and pharmaceutical industry requirements like electropolished stainless steel and safety certifications (ATEX, IECEx) makes it ideal for sterile environments.
  4. Food and Beverage Industry:

    • Specific materials and features like corrosion resistance and easy cleaning ensure its use in food production processes.
  5. Hazardous Areas:

    • Ex protection and certification for working in explosive or hazardous zones (ATEX and IECEx).

Special Features:

  • Explosion Protection (Ex protection): Certified according to ATEX and IECEx standards, making it safe for use in explosive atmospheres.

  • SIL Compatibility: Suitable for applications with safety integrity levels (SIL 2 and SIL 3), crucial for process safety in industrial environments.

  • Welded Metal Measuring Cell: The use of welded metal ensures durability and accuracy under demanding conditions.

  • Multiple Case Variants: Seven different case variants allow for a range of applications, providing options suited to different environmental conditions.

  • Configurable via EDD/DTM: The device is configurable through Device Type Managers (DTMs) in accordance with the FDT (Field Device Tool) concept, compatible with PACTware, a tool for easy configuration and management.

Additional Features:

  • Wide Range of Measuring Ranges: The instrument covers a broad range of pressures (0 ... 0.1 bar to 0 ... 4,000 bar) to meet various measurement needs.

  • Rotatable Case: The case can be rotated 330° for flexible installation, which is an advantage in tight spaces.

  • Material Options: The case material options—plastic, aluminum, stainless steel—allow for flexibility, with stainless steel (316L) meeting the high demands of the food and pharmaceutical industries.

  • Easy Configuration: The user interface includes a display and an operating module that can be positioned in four ways. It also supports multiple languages (nine by default), and configuration can be done easily via software (PACTware™).

Summary:

This instrument is ideal for industries with high safety standards and rigorous measurement requirements. It is designed for versatility, ease of use, and compatibility with various field devices and process control systems. Its robust construction, wide range of output options, and comprehensive certifications make it suitable for even the most demanding industrial environments.

Applications:

  • Chemical and Petrochemical Industries: Ideal for demanding environments requiring precise measurement.
  • Process Engineering: Suitable for process control and monitoring.
  • Pulp and Paper Industry: Can withstand the demanding conditions of pulp and paper manufacturing.
  • Water and Wastewater: Reliable in managing water treatment and monitoring processes.
  • Hazardous Areas: Certified for use in environments with potential explosions (e.g., due to gases, dusts).

Special Features:

  • Explosion Protection (ATEX and IECEx): Compliant with safety standards for hazardous environments.
  • SIL 2 (SIL 3): Suitable for applications that require safety integrity levels, offering safety redundancy.
  • Dry Ceramic Measuring Cell: Ensures accurate measurements, particularly in low ranges, with high overload capacity.
  • Case Variants: Offers seven different housing options to match different industrial needs.
  • Device Configuration: Can be configured via the Electronic Device Description (EDD) and Device Type Manager (DTM) in accordance with the Field Device Tool (FDT) concept, e.g., PACTware.

Description:

  • Output Signals: 4 ... 20 mA, 4 ... 20 mA HART®, PROFIBUS®PA, or FOUNDATION Fieldbus™ – providing versatile communication options for integration into control systems.
  • Ignition Protection: Options for intrinsic safety or flameproof enclosure to ensure safe operation in hazardous areas.
  • Robust and Accurate: The capacitive ceramic measuring cell provides highly accurate readings, even for small measuring ranges, with exceptional overload tolerance.
  • Wide Compatibility: The instrument can operate in a wide range of industries, supported by seven different case materials and configurations.
  • Rotatable Case: The housing can be rotated through 330° to fit the desired installation orientation. Available in plastic, aluminum, and stainless steel, including electropolished stainless steel for food and pharmaceutical industries.

Easy Configuration:

  • Display and Operating Module: Available as an optional component, it can be mounted in four positions, providing a user-friendly interface with a simple, multi-language (13 languages) menu.
  • PACTware Configuration Software: Allows easy setup and parameterization, ensuring seamless integration into process control systems through the device-specific DTM.

This instrument is highly versatile, designed to meet the stringent demands of various industrial sectors requiring precise and reliable measurement, particularly in hazardous environments.

Applications:

  • Chemical and Petrochemical Industries: Essential for processes involving fluids under varying pressures.
  • Process Engineering: Used in controlling and monitoring processes where pressure measurements are critical.
  • Pharmaceutical Industry: Crucial for maintaining pressure control in sterile environments.
  • Food and Beverage Industry: Ensures consistent pressure measurements for product quality and process control.
  • Hazardous Areas: Designed to safely handle differential pressure measurements in hazardous environments.

Special Features:

  • Simple Installation: The system is designed for easy setup without requiring complex installations.
  • No Diaphragm Seal Needed: Reduces the need for diaphragm seals, simplifying installation.
  • No Capillaries: Traditional systems use capillaries, which are prone to kinking; this design eliminates that risk.
  • SIL 2 (SIL 3) Applications: Can be used in safety-critical environments that require high levels of reliability.
  • Transmitter Compatibility: The system can be combined with transmitters from the IPT-2x and CPT-2x series, offering flexible options for different measurement needs.

Description of Functionality:

  • Differential Pressure Measurement: It involves using two measuring instruments to determine the pressure difference between two locations in the process. One is the primary instrument, which processes the measured values from both instruments, calculates the differential pressure, and relays it to a controller. The secondary instrument provides data to the primary one via a bus line.

  • Flexible Configuration: You can combine either two identical instruments or two different models, which offers flexibility in setting up the measurement system.

  • No Need for Diaphragm Seals: The flexible configuration allows for a setup where diaphragm seals (usually used to separate process fluids from measuring instruments) might not be necessary, enabling cost-effective and simpler designs.

  • Temperature Stability: Unlike traditional systems that use capillaries, which can be affected by temperature fluctuations (e.g., when exposed to sunlight), this system uses cables that are much less sensitive to temperature changes, ensuring reliable measurement even under varying environmental conditions.

This system offers key benefits in terms of ease of installation, flexibility, and temperature resistance, making it ideal for industries where precise pressure measurement is critical, especially in harsh or fluctuating environments.

The DPT-20 model is a versatile and high-accuracy transmitter designed for a wide range of applications in industries such as process engineering, chemical, petrochemical, food and beverage, machine building, and plant construction. Its features and specifications make it suitable for both simple and highly specialized requirements. Here's a summary of the key points:

Key Applications:

  • Process Engineering
  • Chemical Industry
  • Petrochemical Industry
  • Food and Beverage Industry
  • Machine Building and Plant Construction

Special Features:

  • High Measurement Accuracy: Ensures precise readings for accurate control and monitoring.
  • Freely Scalable Measuring Ranges: Versatile measurement options to accommodate different process needs.
  • Developed According to SIL 2 Requirements: Designed with safety in mind, meeting safety integrity level requirements.
  • Seven Different Case Variants: Multiple options for different installation environments.
  • Configuration via DTM: Simplifies the integration and configuration into process control systems using PACTware™ and the FDT concept.

Detailed Description:

The DPT-20 transmitter supports a wide range of industrial measurement applications. With output signals of 4-20 mA, 4-20 mA HART®, FOUNDATION™ Fieldbus, or PROFIBUS® PA, the transmitter is well-suited for systems with intrinsic safety or flameproof enclosures. This makes it ideal for use in hazardous environments, ensuring both high performance and safety.

  • Applications: The transmitter can be used for differential pressure flow measurement, level measurement in tanks (both open and closed), and monitoring of filters and pumps. The addition of diaphragm seals extends its suitability for harsh conditions.
  • Measurement Range: The device offers an extensive measurement range from -10 ... +10 mbar to -16 ... +16 bar [-0.15 ... +0.15 psi to -240 ... +240 psi], with a static pressure limitation of up to 400 bar [5,800 psi], allowing it to be used in various challenging environments.
  • Accuracy and Long-term Stability: Digital signal processing and proven sensors guarantee both high accuracy and long-term reliability in measurement.
  • Durability: The DPT-20 is available in multiple case versions, including a stainless steel variant with electropolishing for food and pharmaceutical applications. The case can be rotated by 330°, enhancing flexibility in installation.

Ease of Configuration and Operation:

  • Simple Interface: The instrument can be easily configured via an optional display and operating module. The intuitive menu structure is available in multiple languages for user convenience.
  • Remote Configuration: Parameters can also be adjusted using PACTware™, a free configuration software that supports non-proprietary DTM for seamless integration into process control systems.

In summary, the DPT-20 model is a high-performance, scalable, and safety-compliant transmitter designed to meet a broad range of industrial requirements, from basic process control to demanding applications with stringent safety standards.

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